Power Conversion Device ATS Model 8000

  • CE Mark
PowerConversionDeviceATS
PowerConversionDeviceATS
Key Features
  • Open architecture software platform:
    • Expandable hardware architecture
    • Supports GPIB/RS-232 or RS-485/I2C/CAN
    • Test Item editing
    • Multi-threaded test item editing
    • Test Program editing
    • Versatile report editing/generation
    • User-friendly GUI
    • Online instrument control
    • User permission settings
    • Test Item/Program control
    • System access logging
    • External DLL and Python function call support
    • Parallel testing of multiple power supplies
    • Bar Code Reader support
    • Shop Floor Control software integration
    • Remote network monitoring
  • Test Command Optimizer helps to improve test speed
  • Capable of coding for any power supply testing applications
  • Modular hardware for high accuracy and repeatability
  • High test throughput using the system's default test items
  • Cost-effective solution
  • Hardware expandable to meet user needs

The Chroma Power Conversion Device Automatic Test System Model 8000 is the ultimate solution for power electronic testing. The system includes a wide range of hardware choice such as AC/DC Sources, Electronic Loads, DMM, Oscillate Scope, Noise Analyzer and Short /OVP Tester. This flexibility combined with its open architecture software platform-PowerPro III, gives users a flexible, powerful and cost effective test system for almost all types of power supply testing.

The 8000 test system uses a unique test command optimization technology to prevent repetitive control commands from being sent to the system hardware devices. This improve test speed dramatically and makes the Chroma 8000 an ideal choice for both high speed production applications as well as design verification.

The 8000 test system includes a sophisticated test executive which includes pre-written test items covering almost all industry standard power supply tests. User may also create new test items by using a special test item editing function. This gives users the capability to expand the test library unlimitedly.

PowerPro III also includes power full report, statistic and management functions, making the system capable to generate various test documents and per forming system administration. Because the test and statistical reports are critically important in modern factories for R/D evaluation, QA verification and production tests, these functions are an integral part of the system.

Working under Windows 7/10 the model 8000 provides test engineers with a dedicated power supply test system in an easy-to-learn Windows environment and allow access to resources provided by Windows.

  Comprehensive Test Items

The Model 8000 automatic power conversion device test system comes standard with an off-the-shelf test item library covering most industry standard power supply tests. Unlike traditional ATE software, users do not need to have programming language background to create new test items. Instead the Model 8000 allow users to use pre-compiled test items and to simplify defining test conditions and specifications.

The comprehensive test items cover 7 categories of power supply testing requirements. Output Performances checks the general performances of the UUT. Input Characteristics verifies the input parameters of a power supply. Regulation tests the stability of the UUT under varying linein and loading changes. Timing And Transient measures the transient state during turn-on, turn-off or when events occurred. Protection Tests triggers the protection circuit of the power supply. Finally, the Special Tests and the Special Feature provides means to test the most sophisticated power supplies when unique test routines are needed.

Output Performances

  1. DC output voltage
  2. DC output current
  3. Peak-Peak noise
  4. RMS noise
  5. Current ripple*
  6. Efficiency
  7. In-test adjustment
  8. Power good signal
  9. Power fail signal
  10. P/ S ON signal
  11. Extended measure
  12. Waveform capture
  13. Overshoot voltage

Input Characteristics

  1. Input Inrush current
  2. Input RMS current
  3. Input peak current
  4. Input power
  5. Current harmonics against regulations
  6. Input power factor
  7. Input voltage ramp
  8. Input freq. ramp
  9. AC cycle drop out
  10. PLD simulation

Regulation

  1. Current regulation
  2. Voltage regulation
  3. Total regulation

Timing and Transient

  1. Power up sequence
  2. Power down sequence
  3. Transient response time
  4. Transient spike
  5. Turn ON time
  6. Rise time
  7. Fall time
  8. Hold-up time
  9. Extra timing
  10. Tracking

Protection Tests

  1. Short circuit
  2. OV protection
  3. UV protection
  4. OL protection
  5. OP protection

Special Tests

  1. Fan speed
  2. Correlation test
  3. UUT measurement verification test

Special Functions

  1. Can bus read/ write
  2. I2C read/ write*
  3. GPIB read/ write
  4. RS-232 read/ write
  5. RS-485 read/ write*
  6. TTL signal control
  7. Relay control
  8. Bar code scan*
  9. DMM measure

*These test items need to be created by users by using test item editor due to the variety of the UUTs. And unlimited customized or user defined test items are allowed.

  Software Platform of ATS

The 8000 test systems include the industries most sophisticated power supply testing software platform, PowerPro III. PowerPro III provides users with an open software architecture suited for a wide range of applications and devices. Power Pro III is a Windows 7/10 environment, which provides necessary computer peripherals.

The 8000 test systems perfectly fit the modern large-scale mass production line. They can be integrated with Chroma Sajet Manufacturing Execution System (MES) for control and management of test stations, personnel, product numbers, and test programs, as well as the central server functions for uploading the test data. Realizing centralized management of test programs and data collection/report analysis, the 8000 test system helps users to create a smart factory, improve product quality and efficiency, reduce production costs, and maximize profit. Moreover, Chroma can also provide customized shop floor control systems to connect with the existing MES in the user's factory. Major manufacturers around the globe have already implemented MES system integration with Chroma's test systems.

Following the trend of Industry 4.0 automated intelligent production line, the 8000 test systems also offer self-checking functionality for the system hardware. After each product test, the system will automatically check the status of each equipment. When a test device or system shows an abnormality, the 8000 test systems enable digital I/O devices, output digital signals to notify management, as well as record the "System Start Test Time", "System End Test Time", and error messages on a local computer. Users can easily track the recordings and statistics for reference, to adjust the use and maintenance cycle of the equipment.

  Chroma 8000 Applications


▲ Telecom Power Supply

Telecom Power Supply Testing

For the Switching Mode Rectifier or Telecom Power Supply Testing, it should build in other special instruments just like:
RF Voltmeter: It offers measurement with high-input impedance, excellent stability and low noise. It measures the wide band noise of SMR at different frequency.
Transmission Impairment Measurement Set: It offers testing of voice-grade data circuits and metallic digital circuits. It measures the output voltage voice and noise of SMR.


▲ DC-DC Converter

DC to DC Converter Testing

Software: Special Design Test Items (Load Fault Power Dissipation Test, Switching Frequency Test, Synchnization Frequency Test)
Hardware: Create Standard Test Fixture Platform (Receiver)


▲ PV Inverter ATS

Photovoltaic Inverter Testing

The Chroma 8000 ATS is equipped with optimized standard test items for PV inverters (the Unit Under Test), It meets IEEE1547, 1547.1, UL1741, GB/T 19939, CGC/GF004 preliminary test requirements. The user is only required to define the test conditions and specifications for the standard test items to perform the test.

(More Details)


▲ Power Conversion System (PCS) ATS

Power Conversion System (PCS) ATS

The power conversion system (PCS) is a device connected between the battery system and the grid to achieve bidirectional conversion of energy. The versatile Chroma 8000 ATS serves as the base and can be customized for automated testing and verification of energy storage inverters. Combined with bidirectional test and measurement devices, the equipment performs PCS grid, performance, input and output characteristics, and protection characteristics testing, as well as photovoltaic (PV) characteristics testing. The test items can meet the requirements of global test standards such as the international IEC 62933, Chinese GB/T 34120 and GB/T 34133, Korean SGSF-04-2012-07, and German VDE-AR-N 4105.

(More Details)


▲ OBC/DC-DC Converter ATS 

EV Power Electronics Testing

For EV On-Board Charger and DC-DC Converter of different UUT characteristics, integrated connecting panel and exclusive test items including basic electrical characteristics and communication protocol test items are provided to shorten the test time greatly.

(More Details)


▲ HCU/DC-DC Converter ATS

EV Power Electronics Testing

It is a customized system based on Chroma 8000 ATS specializing in verification of EV Hybrid Control Unit and DC-DC Converter.

(More Details)


▲ EVSE ATS

EV Power Electronics Testing

It is a customized system based on Chroma 8000 ATS specializing in verification of EV Supply Equipment (EVSE) and complying with SAE-J1772 in programming the test items for operation.

(More Details)


▲ EV Wireless Power Transfer ATS

EV Wireless Power Transfer ATS

  • Pre-defined test cases according to SAE J2954 and GB/T 38775 regulations
  • User-friendly software to control power devices for WPT testing
  • Customized automatic XYZ-positioning fixture for roll, pitch, and yaw testing
  • Patented test jig for perfect center alignment of the Ground Assembly (GA) and Vehicle Assembly (VA)
  • One-stop solution for WPT testing

(More Details)

  Chroma Power Supply ATS Version and Windows Version Comparison


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All specifications are subject to change without notice.
Selection
Model
Description

Power Conversion Device ATS

Timing/Noise Analyzer

Timing/Noise Analyzer

Timing/Noise Module

Short Circuit/OVP Tester

ON/OFF Controller

8000 Software

Power Supply Test Fixture

DC Electronic Load

High Power DC Electronic Load

High Speed DC Electronic Load

DC Electronic Load

Regenerative DC Electronic Load

Digital Power Meter

Digital Power Meter

Programmable AC Power Source

High Performance Programmable AC Power Source

Programmable AC Power Source

3-Phase AC Power Source

Regenerative Grid Simulator

Bidirectional DC Power Supply

Programmable DC Power Supply

DC Power Supply

DC Power Supply